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AutoQuiz: What Industrial Troubleshooting Technique Can Help Replace a Bad Component?

The post AutoQuiz: What Industrial Troubleshooting Technique Can Help Replace a Bad Component? first appeared on the ISA Interchange blog site.

AutoQuiz is edited by Joel Don, ISA’s social media community manager.

This automation industry quiz question comes from the ISA Certified Control Systems Technician (CCST) program. Certified Control System Technicians calibrate, document, troubleshoot, and repair/replace instrumentation for systems that measure and control level, temperature, pressure, flow, and other process variables. Click this link for more information about the CCST program.

Which troubleshooting technique replaces suspected bad components until the problem is found?

a) substitution method
b) consultation method
c) “remove and conquer” method
d) fault insertion method
e) none of the above

Click Here to Reveal the Answer

Consultation (answer B), also known as the “third head” technique, means you use a third person who has advanced knowledge about the system or the principles (perhaps someone from another department or an outside consultant) to help troubleshoot the problem.

The “remove and conquer” method (answer C) involves removing devices one at a time, which may help find certain types of problems, like overcapacity on an instrument bus.

The fault insertion method (answer D) is usually used during system testing, where faults are inserted into the system, so that system response can be observed.

The correct answer is A, substitution method. The substitution method substitutes a known good component for a suspected bad component. Substitution may reveal the component that is the cause of the problem.


Reference: Goettsche, L.D. (Editor), Maintenance of Instruments and Systems, 2nd Edition

About the Editor
Joel Don is the community manager for ISA and is an independent content marketing, social media and public relations consultant. Prior to his work in marketing and PR, Joel served as an editor for regional newspapers and national magazines throughout the U.S. He earned a master’s degree from the Medill School at Northwestern University with a focus on science, engineering and biomedical marketing communications, and a bachelor of science degree from UC San Diego.

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Source: ISA News